Facilities
Utilizing 45,000 sq. ft. of temperature-controlled manufacturing space, our facility integrates some of the most advanced CNC machining technology, manual machining systems, and metal fabrication equipment. Our collection of CMMs works with the latest CAD/CAM systems in conjunction with Micro Tool Company’s QMS certification to AS9100D / ISO9001:2015 by Orion Registrar, Inc.
Multi-Axis CNC Mill-Turn Machines:
- (2) Nakamura-Tome WTW-150 with dual-spindle, 4-turret bar feeder – 1000 psi coolant
- (1) Nakamura-Tome WTW-150 with dual-spindle, 4-turret bar feeder and gantry robot load/unload
- (2) Nakamura-Tome WT-150 with dual-spindle, dual-turret bar feeder – 1000 psi coolant
- (5) Mazak Multiplex 6200Y with dual-spindle, dual-turret bar feeder with gantry robot load/unload
- (1) Mazak Hyper Quadrex SY250 with dual-spindle, dual-turret bar feeder
CNC Swiss-Turn Machining Centers:
- (1) STAR SA-16RQ 16mm – 5-axis with 12,000 rpm spindles
- (4) STAR SR-20RQ 20mm – 6-axis, 12,000 rpm spindles
- (1) STAR SV-32 32mm – 9-axis with 10,000 rpm spindles
- (1) STAR SR-38 38mm – 9-axis with 10,000 rpm spindles
CNC Milling – Horizontal and Vertical:
5-Axis CNC Machining Centers:
- (3) Fanuc Robodrill Alpha-T21i with 5-Axis Tsudakoma indexer with 24,000 rpm spindle, integrated with Fanuc LR Mate 200i automated load/unload robot for highly automated unattended machining
- (6) Fanuc Robodrill Alpha-T21i with 5-Axis Tsudakoma indexer and 24,000 rpm spindle
- (1) Deckel DMU60 machining center with 20” machining envelope, 15,000 rpm spindle
- (1) Haas VF3 vertical machining centers with 4-station 5-axis indexer
4-Axis CNC Horizontal Machining Centers:
- (5) Enshu GE480 with 2 x 500mm pallets – 15,000 rpm spindle, 1000 psi coolant
- (1) Kiwa KH-45g with 6 x 400mm pallets – 14,000 rpm spindle, 1000 psi coolant
3-Axis and 4-Axis CNC Vertical Machining Centers:
- (2) Okuma MF-46VA with automatic pallets changer – 12,000 rpm spindle, 1000 psi coolant
- (3) Toyoda AQ1050 VMC with 4th axis indexer – 12,000 rpm, 700 psi coolant
- (2) Fanuc Robomate VMC – 12,000 rpm spindle
CNC Lathe-Turning Centers:
- (3) Okuma LB3000EX – 10” chuck, live tooling and C-axis, 14.7” swing
- (2) Okuma LB4000EX – 15” chuck, 31” between centers, 23” swing
- (1) Daewoo 300MB – 10” chuck, live tooling and C-axis, 14.6” swing
- (1) Hwacheon CT160 – 8” chuck, live tooling and C-axis, 10” swing
CNC Grinding:
- (1) Kellenberger Kel-Vista Universal OD/ID grinder – .1 micron resolution, glass scales, .000050” grinding tolerance
Manual Machining Toolroom Equipment:
Manual Milling and Turning:
- (4) Mazak Ajax engine lathes – 10” swing and up to 100” between centers
- (1) Fortune 30120 engine lathe – 37” swing, 112” between centers
- (3) Fortune 2060 engine lathe – 20” swing, 60” between centers
- (6) Bridgeport Series J milling machines
- (3) Rambudi Manual Milling Machines – Vertical and Horizontal heads, 11” x 52” table
Manual Grinding:
- (1) Grisetti cylindrical grinder – 12” max OD, 36” between centers
- (1) Kellenberger cylindrical grinder
- (1) Blanchard surface grinder – 36” diameter table
- (2) Toolroom surface grinders
- (2) Hercules horizontal milling machines
Honing Machines:
- Sunnen Manual Honing Machine – .350” to 6.50” bores, up to 16” stroke length
- Sunnen Horizontal Honing Machines Model ML3500/4000 – .125” to 2.00” bores, .236” to 6.70” stroke length
- Sunnen CK-21 CNC Vertical Hone – ¾” to 8” Bores, ¾” to 12” stroke length.
Manual Press Systems:
- (1) 60-ton die testing press
- (1) NuGier 80-ton hydraulic press
- (1) Pexto 16-gauge shear
- (1) Pexto hydraulic brake
Other Manual Machines:
- (2) Doall automatic cutoff saws
- (2) Glass bead/sand blasting machines, 3x3x6ft envelope
Horizontal and Vertical Honing Machines:
- (2) Sunnen production Horizontal Honing Machines with auto-size lock
- (1) Sunnen production Vertical Honing Machine with auto size lock
- (1) Sunnen manual horizontal hone
Quality Control Processes:
- Ongoing Internal Process Audits
- Quality Control Plans for all production components
- A highly trained staff committed to superior quality as the #1 priority
- (4) Brown & Sharp fully programmable CMM equipment with PC-DMIS Software and an OGP SmartScope
- Infor Visual Enterprise ERP software with MRP and sophisticated Finite Scheduling
- Serialized Material Traceability by Lot Number down to the detailed sub-assembly level
- Statistical Process Control (SPC) ready as needed for actively controlling your product’s unique production process
PRECISION AMERICAN CNC MACHINING AND AUTOMATION ENGINEERING SOLUTIONS
Micro Tool Company’s innovation in the automated CNC machining process has established our company as one of the Mid-Atlantic’s leading contract manufacturers since 1965. Based out of Bethlehem, Pennsylvania, we offer our customers the competitive advantage of cutting-edge robotic integration combined with superior American quality and craftsmanship.